Quality Control

In both domestic and overseas markets, we maintain a defect rate of close to zero by having each person in charge properly understand the quality standards of each product prior to production and inspection, as well as conducting inspections of all products under a system that clarifies who inspected which product and when.

Quality Control

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Leather Inspection

We inspect the leather when warehousing it both in Japan and overseas. We make every effort to ensure that the cutting and production proceed smoothly.

Pre-sewing Check

Inspection on the line during the process (sewing)

Based on past data, information on where defects are likely to occur during the process is shared with all employees before sewing starts. Parts are also inspected during the sewing process by dedicated inspectors.

All sewers are given a place to store defective and non-detective products so that any defective ones can be seen during sewing.

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Pre-sewing Check

Inspection on the line during the process (sewing)

Based on past data, information on where defects are likely to occur during the process is shared with all employees before sewing starts. Parts are also inspected during the sewing process by dedicated inspectors.

All sewers are given a place to store defective and non-detective products so that any defective ones can be seen during sewing.

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In-line Inspection

Inspection on the line during the process (finishing)

All products are inspected by dedicated inspectors according to the inspection procedures. Defects are immediately returned to the line manager, and the information is shared with all sewers.

Inspection Tools

In order to prevent the contamination of the tools used during inspections, boxes and shelves are allocated to each person in charge, and checks are carried out to ensure that all tools are returned at the end of the work.

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Inspection Tools

In order to prevent the contamination of the tools used during inspections, boxes and shelves are allocated to each person in charge, and checks are carried out to ensure that all tools are returned at the end of the work.

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Final Inspection

As with the line inspection, all products are inspected by dedicated final inspectors according to the inspection procedures.

At the Vietnam factory, a third-party inspection is also conducted after the final inspection by our own staff. We strive to improve the quality of our products by making sure that all products have been traceably inspected by someone.