Production

In order to maintain and improve quality and deliver products on schedule, we manufacture by effectively utilizing the systematically operated facilities and the know-how accumulated over the past 50 years since our founding.

Also, we plan and manufacture bags with regularity, stability, and complete originality here in Toyooka, the place of bag production. At the base of it all, there is the knowledge and integrated production techniques accumulated since our founding 50 years ago, and our production facilities that are ahead of other companies.

Techniques

 New Dulles

New Dulles

Leather Skiving

Evens out the thickness of leather.

Can be used for both hard and soft leather.

革スキ

Leather Skiving

Evens out the thickness of leather.

Can be used for both hard and soft leather.

コバ塗り

Edge Painting

Both sides can be painted at the same time and dried automatically.

Binding, Folding, and Hemming

It is essential to choose an appropriate tool for each product to sew faster and more accurately.

ラッパ 正確に縫製する

Binding, Folding, and Hemming

It is essential to choose an appropriate tool for each product to sew faster and more accurately.

アクリル治具 CPミシンでの縫製時に使用

Acrylic Jig

Used when sewing with a computerized sewing machine to increase its efficiency. The jigs are designed and manufactured in-house.

Sewing

A three-dimensional effect is created with sewing alone, so that once it is finished, it looks as if it has a frame within it.

鞄の縫製 

Sewing

A three-dimensional effect is created with sewing alone, so that once it is finished, it looks as if it has a frame within it.

鞄の仕上げ

Finishing

The aluminum frames are carefully inserted one by one to complete.

Antipasto Skin

Antipasto Skin
鞄の型入れ

Leather Cutting

A machine capable of cutting leather and fabric is used to project data onto the material and block the leather.。

Blocking

Since there are many small leather parts, clickers are also used.

鞄の型抜き

Blocking

Since there are many small leather parts, clickers are also used.

鞄の部分革スキ

Partial Leather Skiving

Partial skiving is performed according to the part.

Edge Painting (by hand)

Small pieces and items are painted by hand.

鞄のコバ塗り(手)

Edge Painting (by hand)

Small pieces and items are painted by hand.

鞄の縫製ミシン

Sewing Machine

In order to make the most of the heavy texture of the leather, we use a diamond needle with a No. 5 thread. The pitch is 4mm per needle, which is a little larger than the stitches used on a typical bag.

Hand Stitching

Special thread, which can only be used with hand sewing, is used for the handles and where the shoulder straps are stitched to the bag’s body. We put value on our stitching work to increase the strength and bring out the beauty of the design.

鞄手縫い作業

Hand Stitching

Special thread, which can only be used with hand sewing, is used for the handles and where the shoulder straps are stitched to the bag’s body. We put value on our stitching work to increase the strength and bring out the beauty of the design.

Parcel Cotone

Parcel Cotone
裁断機械自動裁断機1600

Automatic Cutting Machine (for fabrics)

Enables efficient production by cutting each fabric to the appropriate size.

Sewing

In order to make thick fabric look neat, we devise ways to reduce the thickness of where the fabric and leather overlap during the design phase.

The tongue on the front of the bag is sewn with a technique that does not overlap the threads which expresses a neat, minimal look.

Parcel Cotone 縫製

Sewing

In order to make thick fabric look neat, we devise ways to reduce the thickness of where the fabric and leather overlap during the design phase.

The tongue on the front of the bag is sewn with a technique that does not overlap the threads which expresses a neat, minimal look.

Parcel Cotone ホック打ち

Rivet Setter

The metal accessories (rivets) and so on are carefully attached one by one.

In-line Inspection

The frames are carefully adjusted by hand to prevent their misalignment when closed.

Parcel Cotone ライン検品

In-line Inspection

The frames are carefully adjusted by hand to prevent their misalignment when closed.

株式会社由利の製造について

Facilities

裁断機械自動裁断機1600

Automatic Cutting Machine 1600

A machine suitable for cutting fabrics. Capable of cutting fabric in layers and cutting according to data.

裁断機械自動裁断機2400

Automatic Cutting Machine 2400

A machine that is capable of cutting both fabric and leather. The machine projects an image from above and applies the blocking. Fabrics can be cut in layers.

自動コバ塗機

Automatic Edge Painting Machine

A machine that automatically paints both sides of the edge and then dries them with a heater.

レーザーカット機

Laser Cutting Machine

Mainly used to produce jigs for computerized sewing machines.

Factories

株式会社由利 豊岡本社工場

Toyooka Head Office Factory

This factory is the heart of Yuri’s manufacturing. In order to guarantee the value of “Made by Yuri”, it has advanced technology supported by cutting edge facilities and experienced sewers.

ラッパ 正確に縫製する
株式会社由利 豊岡本社工場
株式会社由利 豊岡本社工場内
鞄の縫製作業
鞄制作打ち合わせ

Factory data

YURI CO.,LTD.

Head Office: 164-5 Kamikage, Toyooka City, Hyogo 668-0011 JAPAN

TEL: +81-796-23-5201 / FAX: +81-796-24-3607

Cutting machines : 22 machines

Sewing machines : 94 machines

株式会社由利 大宮工場

Omiya Factory

This factory shares the know-how of the Toyooka Factory and has advanced technology that obtains millimeter units of precision. They mainly manufacture small items such as wallets and key cases.

株式会社由利 大宮工場

Bag

株式会社由利 大宮工場内
鞄の縫製作業
鞄の手縫い作業
鞄の縫製作業

Wallet

株式会社由利 大宮工場内
鞄制作裏打ち
YURI 鞄の縫製

Factory data

Omiya Factory

Location:1996 Omiyachokuchiono, Kyotango, Kyoto629-2501 Japan

Cutting machines : 2 machines

Sewing machines : 98 machines

Vietnam Da Nang Factory

This factory can produce 300,000 units per month, and is always connected online with Japan, which allows for detailed communication. In order to share the know-how of the Toyooka Factory, there are regular opportunities for the technologists to learn in Japan.

YURI ABC DANANG Co., LTD
YURI ABC DANANG Co., LTD
YURI ABC DANANG Co., LTD 工場内
YURI ABC DANANG Co., LTD 工場内
YURI ABC DANANG Co., LTD 工場内

Factory data

YURI ABC DANANG Co., LTD
Location: Road No.10, Hoa Khanh Industrial Park, Lien Chieu District, Danang City, Vietnam

Cutting machines : 41 machines

Sewing machines : 403 machines

Monthly production volume: 300,000 units